Development experience and application of the hott

2022-08-15
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The development experience and application of digital workflow

1 Introduction

the development of digital workflow has experienced several stages, such as PS based workflow and PDF based workflow. Pdf based workflow is the mainstream workflow at present

with the development of technology and market, the digital workflow is not only limited to the prepress Department of the factory, but also more closely combined with all links of printing, process management, design and production. As a concept put forward by Agfa: "from think to ink", digital workflow plays a great role in the whole process from design to the processing completion of final printed products

at present, CIP3 interface and compliance with JDF specification have become the standard configuration of digital workflow. Convenience, accuracy, reliability, compatibility and system integration are important indicators to judge whether a set of digital workflow is practical

CTP technology is a hot topic in the printing industry at present. Many domestic printing manufacturers have introduced CTP equipment. Some CTP users' equipment is running at full load, and some users' CTP usage is not satisfactory. A complete CTP system is not just a plate making machine, it includes digital workflow, digital proofing equipment, direct plate making machine and digital printing plate. Plate making machine, proofing equipment and so on are only output equipment, and how they work is completely determined by the digital workflow. The role of digital workflow in a successful CTP system is a very important and huge market demand

2 1bit TIFF file

for printing manufacturers, it is most important to ensure accurate and consistent processing of oil cooling files and flexible production arrangement in the shortest time. Reprint and supplement, a set of printing plates are printed at the same time in different places. Before printing, the printing machine is changed and the binding and paper specifications are changed from time to time. In this case, it is a better solution to use 1-bit TIFF documents and rip to make up the large version

the dot information of the whole printing plate is recorded in the 1-bit TIFF file, and the content is exactly the same as that of the film or printing plate, so it is also called digital film. The biggest advantage of digital film is that no matter what kind of output device is used, no matter when it is output, the printing plate will not change, and its function is the same as that of traditional film. Plate making machine can also be regarded as a digital film printer. In the apogee digital workflow of Agfa, there is a printdrive module, whose main function is to process 1-bit TIFF files

in the traditional plate making workshop, the work to be done is to process the film on the plate making platform, including plate making, revision, overprint, continuous drying, etc. In the printdrive module, it also has the same functions, such as digital film patching, revision, overprinting, continuous drying, etc. Printdrive can complete all the operations of film on the traditional patchwork table, so printdrive is also known as the digital patchwork table. The digital film in printdrive is linked to a large template based on a single page. All pages and templates are independent. In actual production, if you want to change the page or the way of patchwork, you don't need any treatment, just change the link. This is particularly useful for printing manufacturers. In actual production, the layout or page is changed from time to time. If the file of the composition is PDF or PS file, in this case, all pages need to be added again, which takes a long time

supplement is also a common problem in printing. During the printing process, it is found that there is a problem with a certain color printing plate, which needs to be supplemented, and the printing opportunity stops waiting. Minimizing the downtime of the printing machine is an important means for the printing factory to improve efficiency. The shorter the time left for the supplement, the better. With digital film, if you make a supplement, you only need to send the digital film to the plate making machine, and the time it takes is the exposure and development time of the plate making machine, and the re output plate content is exactly the same as the original plate, without any change. If there is no digital film, it needs to be reprocessed, which takes a long time, and there are two different contributions

for the printing of cards, trademarks, etc., there are many identical small documents on a page. If you want to process the whole layout, it takes a long time and is easy to make mistakes. With digital film, you only need to deal with a small file, and then paste it all over the page, which takes less time. Digital film plays the role of traditional film and plays an important role in CTP production

3 rip post spell big version

the so-called rip post spell big version is to spell big version with the dot matrix data added. Now many people talk about rip after the big version, there is actually a misunderstanding, that is, what is rip, confusing the concept of a rip multiple output and a process multiple output

traditional rip receives PS files, and the processing process is divided into two parts: PS file interpretation and addition. All kinds of problems encountered in the previous PS process, such as moving and losing words, occurred in the first link, that is, the process of interpretation. To solve this problem, the current process separates these two parts. For example, some processes call the interpretation part rip, which generates a proprietary intermediate format file, and the addition is carried out by the point generator. The files used for the large version of this process are intermediate format files, so it is also called rip post large version, and the process is called one rip multiple output process. Strictly speaking, this process is actually adding a large version before adding, and there are some problems mentioned when talking about digital film. It is not a rip that outputs multiple times

the digital workflow represented by the apogee of AGFA hands over the first work of traditional rip - Interpretation to PDF. The generated PDF file describes the page in the form of project list. This PDF generation software is called normalizer. The addition part is completed by rip to generate digital film. The big version is not a PDF file in the intermediate format, but a digital film file. It is a real rip big version. It is precisely because apogee is a real rip post assembly version that its printdrive module can play such a big role in the actual production of printing plants. Around 2010, 4G networks rose.

multiple output of one Rip is the publicity focus of many workflow. From the above analysis, we can see that the real multiple output of one rip should actually be the multiple output of digital film. In the apogee workflow of Agfa, printdrive can control a variety of output devices at the same time, such as plate making machine, Imagesetter, digital proofing equipment, etc. Printdrive can send digital films to these devices at the same time, and output printing plates, films or layout digital proofing samples. This process is a real rip multiple output. The biggest advantage of this process is that each output device will not process the digital film, but directly output it to ensure that the output of all devices is consistent

in some processes, what is sent to the output device is not a digital film file, but an intermediate format file with a large version, such as a PDF file. After receiving these documents, the output device also adds or converts them into digital proofing machine control documents. This process should be a process of processing multiple outputs at once. That is, PS files are processed once to generate PDF files, which are sent to multiple devices for output. There is a risk in this processing process, that is, multiple processing, or multiple addition. Each output device must process the PDF file separately once, and there is the possibility that the output results of multiple output devices are different

4 compatibility and system integration

at present, almost all printing manufacturers considering CTP projects have pre press production and output departments. These departments may already have workflow and Imagesetter, etc. Some manufacturers already have CTP equipment, and there are still some problems in practical application. They want to change other models. What they are most concerned about is how to combine the new system with the original system, so as to fully protect the existing investment, without multiple processes running, causing confusion in production and management

agfa's apogee process has always been the most widely open and compatible, which can fully integrate users' existing equipment, give full play to its maximum efficiency, and ensure the simplicity and reliability of the system

from the perspective of input, the new power importer module of apogee can receive almost all the intermediate file formats of the current prepress workflow, and can be converted into standard PDF files or TIFF it files, which can be incorporated into the unified management of the apogee process. PR load action point and fulcrum can also be interchanged. Openconnect of intdrive can directly receive 1-bit TIFF files or film point scanning files of other processes, and put them into a large version in pritndrive for output

from the perspective of output, the new raster blaster module of apogee can directly drive nearly 100 kinds of imagesetters and plate makers from different manufacturers, as well as various inkjet proofers, so that users' original equipment can continue to be used and create benefits

the most convenient process, the most accurate process and the most compatible process are the workflow most needed by customers, which is also the goal of workflow development at present

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